Designed for manufacture

Optical Design

Zemax-optimized lens, prism & optical system design for OEMs, labs, and startups.

ISO 9001     NDA-Friendly    In-House Manufacturing/QA    Est. 1996

Some of the Industries we work with

From Specs to Simulated & Tolerance-Checked Designs

At Kingsview Optical, we deliver flexible optical design services tailored to your project needs — from full prototype-to-production solutions to design-only support for external manufacturing.

Our engineers use Zemax and SolidWorks to deliver accurate, production-ready optical systems.

  • Zemax: Industry-leading lens design software for fast, reliable optical modeling, tolerance analysis, and detailed design drawings. It reduces design time and improves product performance.

  • SolidWorks: Seamlessly integrates with Zemax for high-precision optomechanical design—essential for achieving micron-level accuracy.

We provide fully custom imaging optical design tailored to your specifications. Simply send us your requirements, and our team will explore the best solutions—offering ideas and insights along the way. All work is carried out at our UK facility in Rye, East Sussex.

Need to replace an existing optic? We also offer reverse engineering services if your current supplier can no longer deliver.

If design rights are needed, we can provide full ISO-compliant lens drawings—including all tolerances and specifications required for optical manufacturing.

What sets us apart from other design houses is our deep integration with on-site manufacturing. We don’t just design for theoretical perfection—we design for what can actually be built. Real-world performance matters more than software simulations, and our in-house expertise ensures your optics are both high-performing and manufacturable.

With in-house manufacturing, we’re a true one-stop shop—from initial concept to prototype to full-scale production. We offer fast turnarounds and transparent pricing, with production costs agreed upfront—so there are no surprises later.

Custom Optical Design

Book a free call with an Optical Design Engineer

Get expert advice on how to take your concept to manufacture – speak to a UK engineer today

Designed with manufacture in mind

We don’t just design for theoretical perfection—we design for performance that can actually be built.

Unlike most optical design firms, Kingsview Optical carries out the entire process under one roof—design office and manufacturing floor.
That first-hand production insight lets us create high-performance systems that hit both your timeline and your budget. Too often we see “perfect-on-paper” designs whose tight tolerances collapse in the real world. By designing side-by-side with the engineers who will machine the parts, we keep performance realistic, manufacturable, and ready to deliver.

Optics Manufacturing

With on site manufacture it puts us at an advantage to others

Optical Coating

On site optical coating enabling a variety of antireflective coatings and mirrors

Optical Assembly

Clean room assembly areas for the final optical assembly

How it works

We begin with a detailed consultation to understand your optical performance goals, technical specifications, and timeline.

Our team of experienced optical engineers creates a custom optical design using advanced modelling and simulation tools to ensure optimal performance and manufacturability.

Choose full-service support to move into prototype development, where we fabricate and assemble your optical system using high-quality components.

  • Full-Service: We manage the transition from prototype to full-scale production.

  • Design-Only: We provide you with complete documentation, including optical drawings, tolerancing, and BOMs, ready for your own manufacturing team.

We validate the design and prototype performance to ensure it meets your system requirements and compliance standards.

Optical design timeline

Example Applications

A snapshot of the range of lenses we have designed through to manufacture

Custom Liquid Lens Objectives
Liquid Lens Assembly
SWIR Objectives
Custom SWIR Assembly
Fluorescence Microscopy Objectives
Optical prism manufacture
Telecentric Lenses
Custom Liquid lens Objective
Machine Vision Lenses
Borescopes

Why Design with Kingsview?

When design and production talk daily, your project stays on spec, on time, and on budget.

Typical Firm

    • Specs pushed to manufacturers weeks later
    • Ultra tight tolerances that explode budgets
    • Glass choice chosen by algorithm not experience of manufacture
    • Fixes have to come from overseas

Kingsview Optical

    • Specs sanity checked in manufacture 10m away
    • Tolerances checked by engineers with 1st hand experience of manufacture
    • Glass chosen by experience “Is that 0.1% theoretical improvement worth the 2x in cost to manufacture
    • Fixes can be done at our site in days rather than weeks/months

Faster Projects

No waiting weeks for feedback or discovering flaws after build. We spot manufacturing risks the moment they appear.

Smarter Budgets

Optical design software can optimise for theory—but not for real-world buildability or cost.
It won’t warn you if a lens geometry is tricky to polish, or if a “better” glass will double your reject rate.
That kind of judgment comes from experience on the manufacturing floor.
We design with performance in mind—and with both feet in the realities of manufacturing—so your system delivers maximum value without unnecessary cost.

Rapid Fixes

Even with the best design and planning, things can go sideways. The difference?
We’re right here.
No overseas delays, no third-party waitlists, no shipping optics back and forth.
If something needs correcting, it gets done in days—not months—because our engineers, machines, and metrology tools are under the same roof.
That means faster resolutions, fewer surprises, and the confidence of knowing you’re always a priority.

ISO 9001 Design Practices

Every project we take on follows ISO 9001-certified design protocols, so you can trust that we’re not just fast—we’re also fully traceable, auditable, and accountable.

Trusted Since 1996

We’re proud to have been serving our customers for nearly three decades. Since 1996, Kingsview Optical has partnered on a wide range of challenging and high-precision projects across multiple industries.

Our clients include respected organisations such as Mahle Engine Systems, the National Physical Laboratory (NPL), and the Francis Crick Institute, with whom we collaborated on a key optics project that contributed to a published scientific paper—read it here ›.

From R&D breakthroughs to mission-critical assemblies, our work stands behind some of the UK’s most innovative scientific and engineering teams.

Have a project in mind?

Let’s explore how we can design and deliver it—on time, on budget, and ready for production.

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